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0.jpg" alt="Portable Balancer Balanset-1A" /></a>
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<h1>Precision Balancing of Rotors with Balanset-1A</h1>
<p>The process of rotor balancing using the Balanset-1A device from Vibromera involves several key steps, from equipment preparation to the installation of corrective weights.</p>
<p><strong>Equipment Preparation:</strong></p>
<p>1. Place vibration sensors perpendicular to the rotor's axis of rotation.</p>
<p>2. Secure the laser tachometer on a magnetic stand, directing it towards the reflective tape attached to the pulley.</p>
<p>3. Connect the sensors to the device and link the device to a laptop via USB.</p>
<p>4. Launch the Balanset software, selecting the two-plane balancing mode.</p>
<p><strong>Initial Vibration Measurement:</strong></p>
<p>Prior to balancing, suspend a test weight and record its weight and installation radius. Start the rotor and measure the initial vibration level to determine the amplitude and phase of the original imbalance.</p>
<img src="https://vibromera.eu/wp-content/uploads/2024/03/5969837695301697405_12
1.jpg" alt="Initial Measurement Image">
<p><strong>Balancing in the First Plane:</strong></p>
<p>Place the test weight in the first balancing plane, aligning with the position of the first sensor. Start the rotor to measure vibration levels. Ensure a minimum 20% change in amplitude or phase, indicating partial correction of the imbalance.</p>
<img src="https://vibromera.eu/wp-content/uploads/2024/03/5969837695301697404_12
1.jpg" alt="First Plane Balancing Image">
<p><strong>Balancing in the Second Plane:</strong></p>
<p>Transfer the test weight to the second plane (where the second sensor is located), restart the rotor, and take measurements. These data aid the program in calculating the precise position and weight of corrective weights.</p>
<img src="https://vibromera.eu/wp-content/uploads/2024/03/5969837695301697403_12
1.jpg" alt="Second Plane Balancing Image">
<p><strong>Imbalance Correction:</strong></p>
<p>Based on the acquired data, the Balanset program suggests corrective weights and their installation angles for both planes. Remove the test weight, prepare the corrective weights per the program's recommendations, and install them at the designated angles in the rotor's rotation direction from the initial test weight position.</p>
<img src="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May20
23-10448541.png" alt="Correction Image">
<img src="https://vibromera.eu/wp-content/uploads/2024/03/5969837695301697402_12
1.jpg" alt="Corrective Weights Image">
<p><strong>Validation and Completion of Balancing:</strong></p>
<p>Run the rotor for a final balancing check. If the vibration decreases to an acceptable level, the process is finalized. If further adjustments are needed, the program guides where and how much additional weight to install.</p>
<p>Before conducting measurements, place and set up the vibration and phase sensors according to the provided recommendations.</p>
<p><strong>Recommended Actions:</strong></p>
<p>1. Ensure no significant static imbalance before balancing with the device.</p>
<p>2. For horizontally positioned axis rotors, manually rotate the rotor 90 degrees from the current position. If statically unbalanced, adjust a counterweight to achieve equilibrium.</p>
<p>3. Preliminary balancing aids in reducing vibrations during initial start-ups of highly unbalanced rotors.</p>
<p><strong>Conclusion:</strong></p>
<p>Balancing is essential for properly functioning mechanisms securely mounted in their designated positions. Before balancing, ensure the mechanism is repaired, fitted with sound bearings, and securely fastened. Clean the rotor from any contaminants hindering the balancing process.</p>
<b>Contact Information:</b>
For more information about our Balanset balancing devices and other products, please visit our website: https://vibromera.eu.
Subscribe to our YouTube channel, where you will find instructional videos and examples of completed work: https://www.youtube.com/@vibromera.
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